Have you ever wondered why some plants turn out better products than others? It has a lot to do with the workers they hire, but it also has to do with the way they care for their equipment. If you keep your equipment in good shape, the products you turn out will be more consistent — and that is true in most any industry. Train your workers to keep the space around their equipment clean and clear. Remind them to lubricate their machines and report any abnormalities ASAP. As you read on this blog, we hope you gain a better understanding of industrial equipment, the care it requires, and related topics.
PCD is ideal for machine tools because of the wide amount of materials that it can support. If you want PCD tooling lasting for as long as possible for machining operations, here are some things you can do consistently.
Get Temperature Regulations Under Control
When you machine using PCD tooling, it's naturally going to heat up because of the friction it receives from materials being treated. You must have a way to control this heat because otherwise, PCD tools will go past their optimal temperature range and then deformations can occur. That would hinder your precision machining results going forward.
You need to get temperature regulation under control and there are several tactics that can help with this. One of the more effective is simply using coolant with machinery that's relying on PCD tooling. Find an optimal type and use the right amount and you won't have overheating issues to worry about.
Have Wear Repaired Immediately
Another common side-effect of using PCD tooling for prolonged periods of time with machining equipment is wear. It can wear in a lot of different ways, but that's not going to be a problem as long as you repair wear as quickly as possible. Then you can keep major deformations from taking place for quite some time.
It helps to understand the different types of wear with PCD tooling so that you know what to look for and can then intervene with a timely repair. Some wear types include chipping and thermal cracks. Both will be easy to spot if they're present on your PCD tools.
Understand PCD Tooling's Specific Properties
Even though all PCD tools will share similar properties, they will also have distinguishable characteristics. You need to review them carefully before using this type of tooling with machinery. That's the best way to comply with specific tolerances, whether it's machining certain materials with PCD tools or complying with a temperature range.
All you need to do to find out about these properties is consult with the PCD tool manufacturer. They can guide you in the right direction as far as proper maintenance plans that safeguard you from costly repairs.
If you plan on using PCD tools with machining systems to perform different fabrications, make sure you carefully research these tools' requirements and tolerances. Then you'll remain informed as an operator and subsequently have an easier time getting optimal fabrication from this durable tooling.
Contact a manufacturer for more information about PCD tools.